Posts tagged: thermal

Annealing glass beads

a kiln full of beads

Here we have a kiln full of handmade beads ready for annealing.  Annealing is a method for heat treating the beads to make them less likely to break.  Annealing is also used in metallurgy to make metals less brittle.

After several hours in the hot kiln, the beads reach 960F and are then allowed to cool slowly.  Now they are ready to release into the wild.

Glass is still glass, so a bead might break if dropped.  It is also wise to avoid thermal shock to glass beads, so if you were wearing a glass bead while sunbathing and then jumped into a cold swimming pool it could have unhappy results.

working with flame

How does one make a lampworked glass bead?

half made bead

Take a steel rod of 2 – 3 mm diameter, coated with a clay release agent, and heat up this rod in the flame.  With the other hand, select a glass rod of the color needed, and introduce this slowly to the flame as well.  The end of the glass rod will begin to melt, and form a blob, or “gather.”  Drip this onto the rod, and wrap it around.  Click on the photo for a larger view.

I usually marver the bead now, by rolling it on a flat surface until it takes a cylinder shape, and use this as my canvas to paint with more colors.  I keep adding layers of color, and often finish the bead with some clear glass encasing.

fully molten bead

fully molten bead

The bead can be rather lumpy at this point, like a raspberry.   I heat it up further until it is entirely molten, and takes on a smooth rounded shape.  You must continually rotate the rod to keep the bead centered.  If you wish the bead to be textured you skip this rounding.  The bead can also be shaped by rolling it on a flat surface, or pressing it into a mold.

Then let it cool down until the normal colors return to the glass, and put it away in a kiln or warming thermal blanket to rest for several hours.  The next day it can be taken off the rod:   after a soak the clay rinses away and it twists free, the bead is complete and the rod can be re-coated with clay for the next dance.

The flame is a Minor lampworking torch with a mixture of propane and oxygen fuel.  Proper ventilation and didymium safety glasses are essential.  Wikipedia has several good entries relating to beadmaking and glass art.

Click on any photo here for a larger view.

torch, glass rods, and safety glasses